Open-cell foam

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Open-cell foam

The open-cell PUR foam is a very good and constantly improving material for the thermal insulation of buildings. Unique properties, neutrality to health and openness to diffusion are just some of the advantages of this modern building material.

Open-cell foams by Purios

Open-cell foam – what is this?

It is a building insulation material applied on site. As a result of the mixing of two components at the right temperature and ratio, a pressurised liquid is sprayed; in less than 10 seconds, it turns into foam with a volume up to 100 times exceeding its liquid components. The entire process is facilitated by a specialised device which a qualified application specialist operates.

The components of the Purios open-cell system form semi-flexible PUR foam when combined.

Use our calculator to check what your home needs

Use our calculator, to check what your home needs

Open-cell foam – properties

The continuous research and tests of the open-cell foam components enabled us to create a material characterised by unique properties.

  • The low thermal conductivity coefficient effectively insulates the interior of the house against cooling or overheating. Obtained with the help of polyurethane and air filling the blisters, the lambda is between 0.036 and 0.038 W/mK (depending on the system selected).
  • The foam adheres perfectly when sprayed onto the surface. No additional processing is required; this eliminates financial outlays and reduces time.
  • A single layer of the open-cell foam grows to a thickness of approximately 8 cm. Such an intensive expansion of the material enables the complete filling of gaps and slots as well as unevenness. It also fills any available space between the elements. This creates a layer filled entirely with foam, minimising the risk of heat loss through gaps, slots and insufficiently filled areas.
  • The effectiveness of the spray material is also increased as the foam forms a uniform layer. The absence of welds, slots and other joints, as well as assembly elements, ensures the maximum efficiency of the polyurethane monobloc.
  • The open-cell foam is also open in terms of diffusion. Diffusion is a physical phenomenon which involves the movement of one substance into another in the direction resulting from a pressure difference. This allows moisture to penetrate freely through the insulation and is then transported outdoors.
  • The majority of Purios polyurethane PUR foam types have been included in Category E in reaction to fire. Some of the spray insulation systems we have tested have received a rating in the Building Product Fire Reaction Test. The test confirms the high level of fire resistance and also indicates the absence of smoke and flaming droplets throughout the test.
  • The National Institute of Public Health has certified the hygienic suitability of the open-cell foam for use in hospitals, as well as buildings for pharmaceutical, food processing, refrigeration and brewery applications, plus other food- and medicine-related applications.
  • The open-cell PUR foam creates an unfavourable environment for the growth of micro-organisms. Therefore, it effectively contributes to inhibiting mould growth.
  • One great benefit of the system for the investor is the very short application time of the thermal insulation. A team of professionals can insulate up to 200 m2 of space in one day, which on average speeds up the progress of the work by 2 weeks.
  • The PUR foam is a very good material for soundproofing. An additional benefit of insulating the house with it is therefore noise reduction.
  • The open-cell polyurethane foam is a thermal insulating material; its manufacturer declares the stability of its most important parameters for at least 25 years. The certificate confirming the stability of parameters of the Purios foam assures you that the dimensions, thermal insulation performance and fire resistance class will be maintained for at least a quarter of a century.

A 25-cm thick layer of the open-cell foam suffices to meet both the high standards of the latest construction regulations (directives of the energy performance of buildings and the WT2021 regulation specifying technical conditions for buildings) and expectations of users, in other words homeowners.

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The open-cell system is characterised by a low thermal conductivity coefficient, which means that it minimises the energy loss of the building. This quality ensures a constant, comfortable indoor temperature all year round, irrespective of outdoor conditions. The solution also helps reduce heating and cooling bills.

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The open-cell foam structure enables water vapour to permeate through, which is key to ensuring that the building is ventilated properly. As a result, the excessive accumulation of moisture in the building partitions can be avoided, which in turn reduces the risk of mould and mildew, which can negatively affect the health and durability of the structure.

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Due to its low density, the open-cell foam is very lightweight; this means that it does not put additional strain on building structures, such as roofs, walls or ceilings. It is of particular importance for older buildings, where excessive loading could lead to structural damage.

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The foam expands quickly; therefore, it can be applied even in hard-to-reach areas, such as attic corners or complex wall constructions. The flexibility to adapt to the surface eliminates thermal bridges – places where heat could escape – increasing the overall insulation efficiency of the building.

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